Apparatus and methods for detecting leaks in a heat exchangers use mass
gas flow metering. A regulated gas supply passes through a mass flow
meter before entering either the product chamber or media chamber of a
heat exchanger. The regulated gas supply passes into the heat exchanger
through an inlet connection. All other inlets and outlets to the testing
chamber are closed and isolated so that the chamber holds an applied
pressure. The chamber on the opposite side of the heat exchanger is
opened to atmosphere. Once gas fills the chamber and a static pressure is
realized, the test begins by simply monitoring gas flow. If no flow is
indicated, no flow rate is detected, and there is no detectable leak. Gas
flow into the test chamber, at any given flow rate, as sensed by the
sensitive mass flow meter, is an indication that leakage between the
chambers exists.