Process simulators, including a novel process simulator that utilizes
simplified mathematical correlations to predict the performance of
equipment or subsystems in a process unit. The process simulator
comprises a process correlation that is a mathematical response model for
a discrete process system in a process unit. The process correlation is
developed by obtaining operating data over a range of operating
conditions of the process unit and regressing the operating data to form
the mathematical response model. The process simulator calculates a
number of output parameters using a number of input parameters. The
process simulator outputs the output parameters so they can be used by
operating personnel to evaluate the current operations of the process
plant and make operating decisions.