A permanent magnet brushless (PMBL) servo motor test apparatus and method
allow testing of a motor in place. A set of static and dynamic tests is
performed to determine proper motor operation of armature windings and
rotor feedback devices. The test system of the present invention
displaces the motor drive system. The test system comprises an armature
driver, a feedback device input, and a system controller. The armature
windings of the motor-under-test are driven in a polarity sequence
according to a test sequence, whereby the rotor is driven in a series of
rotations. Angle feedback is tested at a plurality of said rotations.
Rotor velocity outputs are tested during said rotations. Armature current
and voltage are determined at a plurality of said rotations and winding
balance is tested. Said power switch is also operative to apply a voltage
between the armature windings and the motor case to test for fault
current flow.In another embodiment of the invention, motor identification
is decoded by the system into motor configuration and motor operation
parameters, necessary to test the motor. Motor identification may be
entered by an operator or captured from machine readable tags such as a
barcode tag or an RFID tag.