A precursor halide compound is reduced to a predetermined product at
substantially ambient conditions. The halide is added to an anhydrous
liquid reaction medium containing one or more alkali metals or alkaline
earth metals as reductants. The metal reductants are dispersed as very
small globules in the liquid by cavitation of the liquid, such as by
application of high intensity ultrasonic vibrations or high-shear mixing
to the reaction vessel. Continued cavitation of the liquid medium affects
low temperature reduction of the precursor halide(s) to produce a metal,
metal alloy, metal compound, ceramic material, metal matrix-ceramic
composite material, or the like. The practice may be applied, for
example, to titanium tetrachloride, alone or with other chlorides, to
produce titanium metal, titanium alloys (for example Ti-6Al-4V), and
titanium compounds (TiSi.sub.2).