An inter-layer dielectric structure and method of making such structure
are disclosed. A composite dielectric layer comprising a porous matrix,
as well as a porogen in certain variations, is formed adjacent a
sacrificial dielectric layer. Subsequent to other processing treatments,
a portion of the sacrificial dielectric layer is decomposed and removed
through a portion of the porous matrix using supercritical carbon dioxide
leaving voids in positions previously occupied by portions of the
sacrificial dielectric layer. The resultant structure has a desirably low
k value as a result of the voids and materials comprising the porous
matrix and other structures. The composite dielectric layer may be used
in concert with other dielectric layers of varying porosity, dimensions,
and material properties to provide varied mechanical and electrical
performance profiles.