A method for etching an organic anti-reflective coating (ARC) layer on a
substrate in a plasma processing system comprising: introducing a process
gas comprising nitrogen (N), hydrogen (H), and oxygen (O); forming a
plasma from the process gas; and exposing the substrate to the plasma.
The process gas can, for example, constitute an NH.sub.3/O.sub.2,
N.sub.2/H.sub.2/O.sub.2, N.sub.2/H.sub.2/CO, NH.sub.3/CO, or
NH.sub.3/CO/O.sub.2 based chemistry. Additionally, the process chemistry
can further comprise the addition of helium. The present invention
further presents a method for forming a bilayer mask for etching a thin
film on a substrate, wherein the method comprises: forming the thin film
on the substrate; forming an ARC layer on the thin film; forming a
photoresist pattern on the ARC layer; and transferring the photoresist
pattern to the ARC layer with an etch process using a process gas
comprising nitrogen (N), hydrogen (H), and oxygen (O).