A diffractive optical element such as a diffuser, diffraction grating,
and/or hologram, can be manufactured by using a surface relief pattern on
a surface of a surface relief tool. A layer of curable material is
physically contacted with the surface relief pattern on the surface of
the surface relief tool to thereby imprint the pattern on a surface of
the layer. Diffractive features are formed in the layer by propagating
energy through the surface relief tool and into the layer such that
refractive index variations corresponding to the pattern are created in
the layer. The resultant product is a diffractive optical element
comprising a layer of material having diffractive features formed by a
predetermined pattern of refractive index variations. The diffractive
features originate at an undulating boundary and extend only from one
side of the boundary into the material. The undulating boundary has an
undulating pattern that corresponds to the predetermined pattern of
refractive index variations.