A method for forming a semiconductor device structure, comprising the
steps of independently forming source/drain surface metal silicide layers
and a fully silicided metal gate in a polysilicon gate stack.
Specifically, one or more sets of spacer structures are provided along
sidewalls of the polysilicon gate stack after formation of the
source/drain surface metal silicide layers and before formation of the
silicided metal gate, in order to prevent formation of additional metal
silicide structures in the source/drain regions during the gate
salicidation process. The resulting semiconductor device structure
includes a fully silicide metal gate that either comprises a different
metal silicide material from that in the source/drain surface metal
silicide layers, or has a thickness that is larger than that of the
source/drain surface metal silicide layers. The source/drain regions of
the semiconductor device structure are devoid of other metal silicide
structures besides the surface metal silicide layers.