Embodiments in accordance with the present invention relate to methods and
apparatuses for bonding together substrates in a manner that suppresses
the formation of voids between them. In a specific embodiment, a backside
of each substrate is adhered to a front area of flexible, porous chuck
having a rear area in pneumatic communication with a vacuum. Application
of the vacuum causes the chuck and the associated substrate to slightly
bend. Owing to this bending, physical contact between local portions on
the front side of the flexed substrates may be initiated, while
maintaining other portions on front side of the substrates substantially
free from contact with each other. A bond wave is formed and maintained
at a determined velocity to form a continuous interface joining the front
sides of the substrates, without formation of voids therebetween. In one
embodiment, the chucks may comprise porous polyethylene sealed with
polyimide except for a portion of the front configured to be in contact
with the substrate, and a portion of the backside configured to be in
communication with a vacuum source.