Fast on-line electro-optical detection of wafer defects by illuminating
with a short light pulse from a repetitively pulsed laser, a section of
the wafer while it is moved across the field of view of an imaging
system, and imaging the moving wafer onto a focal plane assembly,
optically forming a continuous surface of photo-detectors at the focal
plane of the optical imaging system. The continuously moving wafer is
illuminated by a laser pulse of duration significantly shorter than the
pixel dwell time, such that there is effectively no image smear during
the wafer motion. The laser pulse has sufficient energy and brightness to
impart the necessary illumination to each sequentially inspected field of
view required for creating an image of the inspected wafer die. A novel
fiber optical illumination delivery system, which is effective in
reducing the effects of source coherence is described. Other novel
aspects of the system include a system for compensating for variations in
the pulse energy of a Q-switched laser output, methods for autofocussing
of the wafer imaging system, and novel methods for removal of repetitive
features of the image by means of Fourier plane filtering, to enable
easier detection of wafer defects.