The ferrous metal chemical conversion coating is comprised of mixed oxides
and organometallic compounds of aluminum and iron. A ferrous metal
substrate is immersed for a period of time in a bath composition, at a
temperature, at a pH, and at a concentration for each constituent of the
bath composition, that will form a coating with the desired
characteristics. The bath composition comprises water, aluminum salt,
oxalic acid, and an oxidizer. The conversion coating is amorphous in
nature and can be formed as thin as 1 micron with a coating weight in the
range of about 40-250 milligrams per square foot. When sealed with an
appropriate rust preventive material, the coating enhances corrosion
resistance of the ferrous metal substrate. It is an effective absorbent
base for paint finishes. When top coated with a lubricant, the conversion
coating aids (a) assembly of parts, (b) break-in of sliding surfaces, and
(c) anti-galling.