A method for producing submicron polytetrafluoroethylene ("PTFE") powder
in a free-flowing, readily dispersible form. The irradiated PTFE starting
material is placed in a desired solvent and undergoes grinding until the
PTFE particles reach submicron size. The submicron particles are
subsequently recovered from the solvent and dried to form a powder that
may have particles less than 1.00 .mu.m in size. The dry PTFE powder may
then be readily dispersed to submicron size into a desired application
system. The submicron PTFE powder of this method is free-flowing, readily
dispersible in various application systems, tends not to "dust" or
self-agglomerate. Improved aqueous and organic dispersions of submicron
PTFE particles may also be formed that display increased stability and
require much less agitation than other processes of forming such
dispersions. Such improved PTFE dispersions may be formed with or without
the addition of surfactants, wetting agents, rheology modifiers,
pH-adjusting agents, and the like.