A seal for a continuous casting furnace having a melting chamber with a
mold therein for producing a metal cast includes a passage between the
melting chamber and external atmosphere. As the cast moves through the
passage, the cast outer surface and the passage inner surface define
therebetween a reservoir for containing liquid glass or other molten
material to prevent the external atmosphere from entering the melting
chamber. Particulate material fed into the reservoir is melted by heat
from the cast to form the molten material. The molten material coats the
cast as it moves through the passage and solidifies to form a coating to
protect the hot cast from reacting with the external atmosphere.
Preferably, the mold has an inner surface with a cross-sectional shape to
define a cross-sectional shape of the cast outer surface whereby these
cross-sectional shapes are substantially the same as a cross-sectional
shape of the passage inner surface.