A process for hydro-entangling a layer of fibers into a web includes the
steps of conveying a web from a supply to lie against a traveling
hydro-entangling fabric. A layer of fibers is deposited onto a traveling
forming fabric, the forming fabric supporting the fiber layer from below.
The forming fabric and the hydro-entangling fabric converge at a
combining location where the forming fabric and hydro-entangling fabric
orient and travel adjacent each other such that the fiber layer and web
are sandwiched between the forming fabric and the hydro-entangling fabric
with the fiber layer supported from below by the hydro-entangling fabric
and web. The forming fabric is separated from the fiber layer after the
web and overlying fiber layer are supported from below by the
hydro-entangling fabric and the hydro-entangling fabric is conveyed
through a hydro-entangling station to hydro-entangle the fibers into the
web.