A continuous process for producing high impact polystyrene comprising
feeding at least one vinyl aromatic monomer, an elastomer, and a free
radical initiator to a first linear flow reactor to form a reaction
mixture, polymerizing the reaction mixture in said linear flow reactor to
at least the phase inversion point of the mixture, and feeding the
reaction mixture from the first linear flow reactor to a second reactor
for post-inversion polymerization of the mixture. A method of producing
an elastomer-reinforced polymer comprising inverting a reaction mixture
comprising at least one vinyl aromatic monomer, an elastomer, and a free
radical initiator in a plug flow reactor. A high impact polystyrene
reactor system, comprising a linear flow reactor having an inlet and an
outlet, and a continuously stirred tank reactor having an inlet in fluid
communication with the linear flow reactor outlet and receiving an
effluent from the linear flow reactor.