An apparatus for separating water from oil-based drilling fluid includes
an separation tank, a chemical treatment apparatus having one or more
de-oiling polymer preparation tanks, and a dissolved air flotation unit.
Slop mud is directed into the separation tank where surfactant is added
to separate the drilling fluid from oily water. The drilling fluid is
drained for further processing. The oily water is removed by an outlet
arrangement from the separation tank and directed to an initial treatment
line. One or more de-oiling polymers are added to the oily water in the
initial treatment line and mixed therewith. The mixture may then be
directed to the dissolved air flotation unit where dissolved air is
released into the bottom of the mixture. The dissolved air adheres to
suspended solids in the mixture and lifts them to the top surface as a
froth. The froth is skimmed from the top surface of the mixture and
collected. The de-frothed water is reused or directed to a filtration
system where it is prepared for discharge. A clarifying tank may be
included after the de-oiling polymers are added to further separate the
oil and water. The oil is removed from the top surface by a weir while
the water is directed to the filtration system and discharged.