A fitted deck and a method for installing the fitted deck above an
as-built deck of a boat, ship or yacht (sometime referred to hereafter
collectively as a vessel). Threaded stud elements are stud welded or
glued to the surface of the as-built deck of the vessel to form a regular
grid of threaded studs spaced close together (preferably about 1 foot
apart). Onto each stud a "leveling plate" is threaded to a specific
height preferably indicated by laser level indicator and a set of height
specifications determined by a computer processor to achieve for the deck
a desired camber, sheer, and slope. Support rails are spot welded to the
leveling plates to provide a floor support for the deck. The support
rails are preferably aligned in directions generally perpendicular to the
vessel axis (i.e., aligned port to starboard). Specially designed batten
rail fixtures aligned fore and aft (bow to stern parallel to the axis of
the vessel) and are welded to the support rails to form a locking grid to
lock in deck batten units. In a preferred embodiment the deck batten
units are about 96 mm wide made by gluing a natural wood boards to a
composite support to produce battens about 96 mm wide and several meters
long. The wood is preferably teak about 12 mm thick and the composite
material is reinforced plastic also about 12 mm thick. The composite
support includes longitudinal groves on each side to lock the deck batten
units into the specially designed batten rail fixtures. Once placed in
the fixtures the deck batten units are locked into place with a locking
spline which is covered with a narrow rubber-like material. The end
result is a beautiful teak deck which is suspended above the as built
deck maintaining a perfect camber, sheer, and sloop to assure drainage.