Method and apparatus for producing biodiesel fuel, i.e., alkyl ester, from
vegetable and/or animal oil. A transesterification catalyst is prepared
in a base catalyst tank by spraying alkyl alcohol under pressure through
jets at metal hydroxide pellets until the pellets have fully reacted with
the alcohol. The oil is heated and transesterified in the presence of
alkyl alcohol and the transesterification catalyst in a closed,
recirculating transesterification flow system under slight cavitation to
yield product alkyl ester and product glycerol. Cavitation is achieved by
permitting air to enter the transesterification flow system through an
adjustable air inlet valve. When permitted to stand, product alkyl ester
forms an upper layer that is decanted and subjected to purification
steps, to remove particulates and alkyl alcohol from the product alkyl
ester, and a lower layer of product glycerol is drained away.
Purification of the product alkyl ester preferably includes subjecting
the product alkyl ester to an overhead water mist in a wash tank with
simultaneous infusion of a stream of air bubbles. Alcohol vapor is
reclaimed as liquid alcohol within an alcohol condenser and stored for
reuse. If the oil contains free fatty acids, prior to
transesterification, the oil is heated and the free fatty acids are
esterified in the presence of an esterification catalyst and alkyl
alcohol. For safety, baffles and explosion damper/flame arrestors are
provided in locations where flammable vapors pose a risk.