A light-weight gypsum-based composition is provided which is particularly
suitable for use in the production of wall panels. The composition
comprises: (i) gypsum; (ii) glass, ceramic or polymer microspheres; and
(iii) a coupling agent preferably selected from a silane or metal
coupling agent. The resultant panel has good strength properties and has
good performance with respect to nailability and cutability. Further, the
paper backing commonly used on traditional commercial drywall panels can
be optionally eliminated. The composition can also be cast into thicker
products. A lightweight wall panel material is provided.