A method of tuning the thermal conductivity of an electrostatic chuck
(ESC) support assembly comprises measuring the temperature at a plurality
of sites on a support assembly surface in which each site is associated
with a given cell, determining from the measurements any fractional
reduction in area suggested for each cell, and removing material from the
support assembly surface within each cell in accordance with the
suggested fractional reduction in order to decrease thermal conductivity
in that cell. The material removal can result in an improvement to the
equilibrium temperature uniformity of the electrostatic chuck support
assembly at the chuck surface of an electrostatic chuck bonded to the
support assembly surface, or can result in an equilibrium temperature
profile of the ESC support assembly which approaches or achieves a target
equilibrium temperature profile. Thermal conductivity tuning can thus
take place by a method comprising defining a cell structure, determining
the target areal density of each cell and removing a fractional area of
material to achieve the target areal density for that cell. Material
removal can be effected by drilling, routing, laser machining or grit
blast machining on an X-Y table.