A cellular composite structure includes a grid having groups of angularly
intersecting ribs. The ribs of each group are oriented substantially in
the same direction to each other and angularly oriented from the other
rib groups. An additional rib defines a composite structure outer
perimeter wall and can be differently angularly oriented from the other
ribs. A contiguous rib wall is created by segments of ribs defined by rib
intersections. The contiguous rib wall bounds a cavity. A multilayer
sheet cap member with extending walls to engage the contiguous rib wall
is positioned within the cavity. The engagement walls extend from
individual sheet perimeter portions angularly oriented to the sheet. The
ribs and cap member have pre-impregnated resin. Heating the cap member
and ribs activates the resin and co-cures the composite structure.