Electrically conductive workpieces with facing surfaces are bonded with an
adhesive that is filled with conductive metal particles that are reactive
with the surfaces of the workpieces. In the bonding process the surfaces
are coated with the adhesive, pressed together and an electric current
passed between them to momentarily melt the conductive particles. The
molten droplets agglomerate and wet the facing surfaces. When the molten
clusters re-solidify, electrically conductive paths are formed between
the workpieces. For example, the practice is useful for bonding
ferrous-based or aluminum-based alloy sheets, strips or plates in making
products such as bipolar plates for fuel cells.