A method by which solid phase crystallization (SPC) thermal budget for
crystallizing an undoped (or a lightly doped) amorphous Si (a-Si) is
significantly reduced. First, a composite layer structure consisting of
an undoped (or a lightly doped) a-Si layer and a heavily doped (either
p-type or n-type) a-Si layer is formed and it is subsequently annealed at
an elevated temperature. The solid phase crystallization starts from the
heavily doped amorphous silicon layer at a substantially reduced thermal
budget and proceeds to crystallize the undoped amorphous silicon layer in
contact with the heavily doped film at reduced thermal budget. The method
can be applied to form poly silicon thin film transistor at reduced
thermal budgets.