This invention fills several voids in bioreactor technology that allows
efficient connection of aspects of physical science (optics, electronics,
physical chemistry, sensors) to aspects of microbial and cell culture
physiology in a uniquely interactive manner. This is accomplished
mathematically through decision making software that utilizes detected
changes in the course of fermentation. Decisions are aimed at determining
the optima for cellular growth, optimizing for production or degradation
of metabolites or substrates, or determining the limits of growth under
various combinations of conditions. The invention determines optima or
limits in a manner more quickly and at less cost than traditional
methods. The basis for the computer generated decisions may be first or
second derivative changes observed such as inflection points, limits on
allowable rates of change, or the like. The most common measured
parameter controlling the decision making process is the optically
observed growth of the cells (e.g. microbial, animal, or plant cell
cultures) under study. Any other measurable parameter (e.g. pH,
temperature, pigment production) may be used to control the process
(i.e., the independent variable). This process and variations of this
process on a laboratory scale are valuable for research and development,
education, pilot plant models, and bio-manufacturing optimization,
including scale up to production volumes.