An improved fuel processor for fuel cells is provided whereby the startup
time of the processor is less than sixty seconds and can be as low as 30
seconds, if not less. A rapid startup time is achieved by either igniting
or allowing a small mixture of air and fuel to react over and warm up the
catalyst of an autothermal reformer (ATR). The ATR then produces
combustible gases to be subsequently oxidized on and simultaneously warm
up water-gas shift zone catalysts. After normal operating temperature has
been achieved, the proportion of air included with the fuel is greatly
diminished.