A method for forming a pultruded part includes collating reinforcing
fibers by providing a first layer of reinforcing rovings extending in the
longitudinal pultrusion direction, applying onto the first layer an
intermediate layer of reinforcing fibers at least some of which include
at least portions thereof which extend in the transverse direction and
covering the intermediate layer with a second layer of rovings extending
in the longitudinal direction. Alternatively the transverse fiber layer
is formed on the inside surface of a hollow part. To the collated fibers
is applied a urethane resin so as to permeate through the layers and the
materials are passed through a die to form a thermo-set cross-linked
poly-urethane. The transverse layer or layers are relatively thin having
a weight less than or equal to 0.5 ounces per square foot and more
preferably as low as 0.25 ounces or 0.1 ounces.