Methods are provided that enable the ability to use a less aggressive
liner processes, while producing structures known to give a desired high
stress migration and electro-migration reliability. The present invention
circumvents the issue of sputter damage of low k (on the order of 3.2 or
less) dielectric by creating the via "anchors" (interlocked and
interpenetrated vias) through chemical means. This allows the elimination
or significant reduction of the sputter-etching process used to create
the via penetration ("drilling, gouging") into the line below in the
barrier/seed metallization step. The present invention achieves the
above, while maintaining a reliable copper fill and device structure.