Coated inflatable fabrics, more particularly airbags to which very low
add-on amounts of coating have been applied, are provided which exhibit
extremely low air permeabilities. The inventive fabrics are primarily for
use in automotive restraint cushions which require low permeability
characteristics (such as side curtain airbags). Traditionally, heavy, and
thus expensive, coatings of compounds such as neoprene, silicones and the
like, have been utilized to provide such required low permeability. The
inventive fabric utilizes an inexpensive, very thin coating to provide
such necessary low permeability levels. Thus, the inventive coated airbag
possesses a coating of at most 2.5 ounces per square yard, most
preferably about 0.8 ounces per square yard, and exhibits a leak-down
time (a measurement of the time required for the entire amount of gas
introduced within the airbag at peak pressure during inflation to escape
the airbag at 10 psi) of at least 7 seconds. All coatings, in particular
elastomeric, non-silicon coatings, and coated airbags, meeting these
criteria are intended to reside within the scope of this invention.