Disclosed are embodiments of a manufacturing method that establishes a
library of pre-made and pre-qualified masks for patterning different
blocks of circuitry that meet established performance and timing
requirements. The embodiments of the method use stepped exposures of
multiple masks, including at least one mask selected from this library,
to pattern a chip design onto a silicon wafer, where the chip design is
made up of two or more interconnected blocks of circuitry. Consequently,
for a given integrated circuit design, pre-made/pre-qualified mask(s) can
be selected from the library to pattern one, some or all blocks of
circuitry for the design. Optionally, additional masks can be specially
made and qualified to pattern other block(s) of circuitry (e.g.,
application specific logic) within the design. The blocks of circuitry
patterned in this manner can be electrically connected via generic or
customized interfaces in order to complete the chip design.