A method and types of composites in which particles are oriented within a
melt-processable material or are arranged into networks in response to
chaotic advection. A masterbatch comprising a melt-processable material
and particles is supplied to a blender in which chaotic advection is
maintained for a specified period. A second, melt-processable material
may be supplied to the blender simultaneously. Resulting composites
include extrusions with oriented inorganic platelets that reduce
permeation or electrically conducting plastics and other functional
materials.