The present invention provides for a method to pattern and etch very small
dimension pillars, for example in a memory array. When dimensions of
pillars become very small, the photoresist pillars used to pattern them
may not have sufficient mechanical strength to survive the photoresist
exposure and development process. Using methods according to the present
invention, these photoresist pillars are printed and developed larger
than their intended final dimension, such that they have increased
mechanical strength, then are shrunk to the desired dimension during a
preliminary etch performed before the etch of underlying material begins.