The present invention concerns a method for recycling used floor covering.
Post-consumer or post-industrial fibrous floor coverings are shredded to
form a fibrous dispersion. The dispersion is maintained at a content of
about 20-65% low-melt thermoplastic. The shredded fibrous dispersion is
conveyed into a chute feeder which converts it into a batt that is
heated, compressed, and cooled to form a durable backing particularly
suitable for flooring applications. The batt comprises vertical layers or
strata of fibers to provide additional cushion for the backing.
Additionally, a portion of the shredded fibrous dispersion can also be
diverted and used to form a face layer and/or adhesive layer for a
reconstituted floor covering.