Methods for forming hydrogen sensing materials include forming a palladium
alloy thin film having less than about 83 atomic percent of palladium,
and annealing the palladium alloy thin film to relieve residual stress
and increase atomic intermixing of the nanorystaline lattice, while
maintaining a grain size close to the grain size of the nonannealed
palladium alloy thin film. For example, the sensing material may include
a palladium-gold alloy thin film having about 60 atomic percent of
palladium and about 40 atomic percent of gold. The palladium-gold alloy
thin film is then annealed at a temperature of about 200 degrees Celsius
for 1 hour. Methods for detecting hydrogen containing gas in which the
hydrogen sensing material is maintained in a single phase when exposed to
the hydrogen containing gas, and optical hydrogen sensors are also
disclosed.