A brushless motor-generator includes a rotor having a ferromagnetic tube
with radially polarized, alternating polarity permanent magnet poles, and
an air core armature that magnetically exerts torque upon the rotor. The
magnetic poles drive magnetic flux across a radial magnetic air gap
inside of the tube and through windings of the armature that are located
in the air gap. The windings utilize wire that is comprised of multiple
individually insulated strands that are bundled together and sheathed in
an outer electrically insulating serve that separates adjacent windings
and provides a higher dielectric breakdown strength than the insulation
on the individually insulated strands. A thin circumferentially tensioned
band is wrapped around the outer diameter of the axially traversing
portions of the windings where located inside the magnetic air gap,
imparting radial compression and structural integrity to the windings and
increasing the circumferential structural strength of the air core
armature for torque production.