Methods and systems for detecting pinholes in a film formed on a wafer or
for monitoring a thermal process tool are provided. One method for
detecting pinholes in a film formed on a wafer includes generating output
responsive to light from the wafer using an inspection system. The output
includes first output corresponding to defects on the wafer and second
output that does not correspond to the defects. This method also includes
detecting the pinholes in the film formed on the wafer using the second
output. One method for monitoring a thermal process tool includes
generating output responsive to light from a wafer using an inspection
system. The output includes the first and second output described above.
The wafer was processed by the thermal process tool prior to generating
the output. The method also includes monitoring the thermal process tool
using the second output.