C-MEMS architecture having carbon structures with high surface areas due
to high aspect ratios and nanoscale surface enhancements, and improved
systems and methods for producing such structures are provided.
Specifically, high aspect ratio carbon structures are microfabricated by
pyrolyzing a patterned carbon precursor polymer. Pyrolysing the polymer
preferably comprises a multi-step process in an atmosphere of inert and
forming gas at high temperatures that trail the glass transition
temperature (Tg) for the polymer. The surface area of the carbon
microstructures is increases by nanotexturing the surface through oxygen
plasma exposure, and by integrating nanoscale structures with the carbon
microstructures by exposing the carbon microstructures and a catalyst to
hydrocarbon gas. In a preferred embodiment, the carbon microstructures
are the source of carbon gas.