Disclosed is a chemical microreactor that provides a means to generate
hydrogen fuel from liquid sources such as ammonia, methanol, and butane
through steam reforming processes when mixed with an appropriate amount
of water. The microreactor contains capillary microchannels with
integrated resistive heaters to facilitate the occurrence of catalytic
steam reforming reactions. Two distinct embodiment styles are discussed.
One embodiment style employs a packed catalyst capillary microchannel and
at least one porous membrane. Another embodiment style employs a porous
membrane with a large surface area or a porous membrane support structure
containing a plurality of porous membranes having a large surface area in
the aggregate, i.e., greater than about 1 m.sup.2/cm.sup.3. Various
methods to form packed catalyst capillary microchannels, porous membranes
and porous membrane support structures are also disclosed.