A method for forming an air gap structure on a substrate is described. The
method comprises forming a sacrificial layer on a substrate, wherein the
sacrificial layer comprises a decomposable material that thermally
decomposes at a thermal decomposition temperature above approximately 350
degrees C. Thereafter, a cap layer is formed on the sacrificial layer at
a substrate temperature less than the thermal decomposition temperature
of the sacrificial layer. The sacrificial layer is decomposed by
performing a first exposure of the substrate to ultraviolet (UV)
radiation and heating the substrate to a first temperature less than the
thermal decomposition temperature of the sacrificial layer, and the
decomposed sacrificial layer is removed through the cap layer. The cap
layer is cured to cross-link the cap layer by performing a second
exposure of the substrate to UV radiation and heating the substrate to a
second temperature greater than the first temperature.