A laser welding system includes a free-spacing beam delivery laser head
having a linear array of at least two laser diodes. Each of the diodes
generates a laser beam of a predetermined wavelength and spectral width,
the laser beams adapted to weld a workpiece having a first component and
at least one other component to be welded to the first component, the
first component being substantially transmissive to the wavelength, the
other component being substantially absorptive of the wavelength. A lens
is spaced a predetermined distance from each of the laser diodes, each of
the lenses adapted to focus the respective laser beam into a focused
laser beam segment, thereby forming a continuous line of laser energy
from a substantially serial combination of each focused laser beam
segment. The continuous line of laser energy is in a plane containing the
workpiece, and is substantially orthogonal to the workpiece translation
direction.