A novel multiple stage separator (MSS) vessel is disclosed wherein the
vessel includes at least first and second stages or decks of separation
cyclones, the stages arranged for operation in series. Each stage or deck
includes an upper and lower tube sheet on which a plurality of cyclones
are installed, solid particles in the gas stream being separated from the
stream and dispensed between the tube sheets as the stream passes through
each stage. The vessel has an inlet to receive a gas stream containing
the particulates, and the flow travels typically downwardly, first
passing through the first stage, then passing through at least a second
stage. When implemented downstream of a fluid catalytic cracking (FCC)
unit, the MSS has been found to remove a surprisingly increased amount of
particulates over a conventional third stage separator (TSS), which
contains a single stage separator.