Adhesion of a porous low K film to an underlying barrier layer is improved
by forming an intermediate layer lower in carbon content, and richer in
silicon oxide, than the overlying porous low K film. This adhesion layer
can be formed utilizing one of a number of techniques, alone or in
combination. In one approach, the adhesion layer can be formed by
introduction of a rich oxidizing gas such as O.sub.2/CO.sub.2/etc. to
oxidize Si precursors immediately prior to deposition of the low K
material. In another approach, thermally labile chemicals such as
alpha-terpinene, cymene, and any other non-oxygen containing organics are
removed prior to low K film deposition. In yet another approach, the
hardware or processing parameters, such as the manner of introduction of
the non-silicon containing component, may be modified to enable formation
of an oxide interface prior to low K film deposition. In still another
approach, parameters of ebeam treatment such as dosage, energy, or the
use of thermal annealing, may be controlled to remove carbon species at
the interface between the barrier and the low K film. In a further
approach, a pre-treatment plasma may be introduced prior to low k
deposition to enhance heating of the barrier interface, such that a thin
oxide interface is formed when low K deposition gases are introduced and
the low K film is deposited.