A lead edge and/or trail edge sheet curl sensing and constraint method and
system. First and second light emitters and detector pairs are aligned
such that the light beams from the first light emitter and second light
emitter cross at the transport media sheet substrate path, which
constitutes the path of a media sheet substrate with zero curl. A media
sheet substrate with either positive or negative curl on the lead edge of
the sheet substrate interrupts light beams from the first and second
light emitters, as detected by first and second light detectors. A
similar approach can be used to detect the trail edge curl. The time
delay between the light beam interruptions is proportional to the sheet
substrate curl, and the order of interruptions indicates whether the
sheet substrate curl is positive or negative. A first pair and a second
pair of substrate constraint rollers can also be provided in the paper
path upstream and downstream of the sensing system. The roller pairs
closest to the sensor are made of relatively non-deformable materials or
of materials of similar elasticity so that different media are
constrained in the sensor zone with the same sheet trajectory relative to
the nip.