Embodiments of the invention provide a protective cap assembly for a CIC
hearing aid. The assembly comprises a perforated cap configured to be
mounted over the lateral end of the hearing aid to protect the hearing
aid from contaminants. At a least a portion of the cap includes a
protective coating and a plurality of perforations. The placement and
size of the perforations can be configured to provide sufficient aeration
and drainage to reduce a relative humidity of the cap interior when the
hearing aid is positioned in the ear canal. The perforations also operate
as sound conduction channels for conducting sound to the cap interior.
The perforations have a minimum size wherein a single perforation
provides sufficient acoustic transmittance to a hearing aid component
such that a hearing aid performance parameter is not substantially
adversely affected. They can also be configured to provide splash
protection for the cap interior.