Performance parameters for a reciprocating pump including pulsation
energy, temperature energy, solids, Miller number and chemical energy and
the like are monitored and employed to at least periodically compute a
total energy number over the operating life of the pump. The current
computed value is compared to a predictive failure value empirically
determined for the respective pump design, to determine when failure is
likely to be imminent. Scheduling of maintenance with other pumping
operations and objective rating of competing designs is possible based on
the total energy number.