A system and method for converting animal waste, in the form of waste
slurry, to energy and useful byproducts. A screen mesh filters out large
objects from waste slurry and the filtered slurry is chopped and
fragmented to reduce binding of fibrous materials. The fragmented slurry
is mixed at a rate to maintain solids in the fragmented slurry in
suspension while minimizing aeration and turbulence within the mixing
unit. A solids recovery unit recovers about 95% of the suspended solids.
A polymer is introduced into the solids recovery unit for providing
agglomeration of solids particles. The recovered solids are gasified to
produce at least methane/ethane gas. The produced gas is provided to an
energy production unit to generate electrical and/or heat energy. Liquid
remaining after the solids recovery is treated to remove undesirable
contaminants to an extent in compliance with water quality standards set
for animal waste flushing, animal washing and animal drinking water, as
the case may be.