One embodiment of the present invention provides a process for fabricating
an electrode for a capacitor using carbon nanotubes (CNTs), wherein the
electrode comprises a metal substrate and a layer of active material
(CNTs) coated onto the metal substrate. Specifically, the process starts
by dispersing CNTs in a solvent to form a suspension. Next, the CNTs are
charged in the suspension. The metal substrate is then immersed in the
suspension. Next, the CNTs are deposited onto the metal substrate using
electrophoretic deposition (EPD) to form the layer of active material on
the metal substrate. In particular, the layer of active material is
formed on the metal substrate without using a binder, which effectively
reduces contact resistance between the active material and the metal
substrate.