Methods of treating a carbon foam precursor to facilitate subsequent
foaming of the material at low pressures, which may be on the order of
about 0.5 to 1.5 atmospheres, are disclosed. In one embodiment, the
carbon foam precursor is subjected to partial devolatilization under
controlled conditions with subsequent foaming being effected at low
pressure. The carbon foam precursor may be one of various forms of coal
including raw coal, coal extract mesophase pitch, synthetic mesophase
pitch or petroleum based pitch. The performing treatment of the carbon
foam precursor may remove a portion of the internal blowing agent and may
alter the fluidity of the carbon foam precursor matrix. In another
embodiment, the precursor after being converted into a powder is
subjected to oxidation prior to foaming. In another embodiment of the
invention a high density carbonaceous material is produced by oxidizing a
carbonaceous feedstock to remove from the feedstock volatile gases
followed by solvent treatment to remove hydrocarbons thereby providing a
carbonaceous feedstock which when coked will produce a material of higher
density.