A mold assembly for making a molded foam article generally includes a
housing having an internal cavity and an opening into the cavity, a
movable support member movable between an inner position and an outer
position, an object supported by the support member and having a
three-dimensional shape, and a closure. A method for making a molded foam
article generally includes moving the support member to the outer
position, positioning a film web over the object to form a substantially
convex envelopment, moving the support member to the inner position while
maintaining the film web in contact with the object to reconfigure the
substantially convex film envelopment into a partially concave film
envelopment, and dispensing a predetermined amount of a foamable
composition into the hollow space provided by the concave envelopment.