Implantable defibrillators are implanted into the chests of patients prone
to suffering ventricular fibrillation, a potentially fatal heart
condition. A critical component in these devices is an aluminum
electrolytic capacitor, which stores and delivers life-saving bursts of
electric charge to a fibrillating heart. To reduce capacitor size,
manufacturers have developed special aluminum foils, such as core-etched
and tunnel-etched aluminum foils. Unfortunately, core-etched foils don't
work well in multiple-anode capacitors, and tunnel-etched foils are
brittle and tend to break when making some common types of capacitors.
Accordingly, the inventors devised a new foil structure having
perforations and cavities. In an exemplary embodiment, each perforation
and cavity has a cross-sectional area, with the perforations having a
larger, for example, 2 to 100 times larger, average cross-sectional area
than the cavities. Other embodiments of the invention include foil
assemblies, capacitors, and implantable defibrillators that benefit from
properties of the new foil structure.