Disclosed is a nano-composite material comprising fully separated
nano-scaled graphene platelets (NGPs) dispersed in a matrix material,
wherein each of the platelets comprises a sheet of graphite plane or
multiple sheets of graphite plane and has a thickness no greater than 100
nm and the platelets have an average length, width, or diameter no
greater than 500 nm. The graphene plates are present in an amount no less
than 15% by weight based on the total weight of the platelets and the
matrix material combined. Typically, the nanocomposite is electrically
conductive with a bulk conductivity no less than 10 S/cm and more
typically no less than 100 S/cm. Highly conductive NGP nanocomposites are
particularly useful for fuel cell flow field plate (bipolar plate) and
battery electrode applications. Nanocomposites with high NGP proportions
can be used in automotive friction plates and aircraft brake components.